Application Status and Market Prospect of Micro-Nano Additive α-Al 2O 3 in Surface Coating Field
Micro-nano α-Al 2O 3 is an important functional material, because of its excellent hardness, wear resistance, corrosion resistance and high thermal stability, has been widely used in the field of surface coating. With the development of micro-nano technology, the application of micro-nano α-Al 2O 3 as an additive in various coating systems has been deeply studied, showing its potential to significantly improve coating properties. Micro-nano α-Al 2O 3 particles have a large specific surface area and surface activity, which can enhance the mechanical properties of the coating, such as hardness and wear resistance, while improving the corrosion resistance and high temperature resistance of the coating. Micro-nano α-Al 2O 3 is also an excellent modified material, and its composite modification with organosilane, resin and other materials can greatly improve the application effect of conversion film, and also has a greater role in promoting its stability and weather resistance. In metal surface coatings, ceramic coatings and composite coatings, micro-nano α-Al 2O 3 additives are widely used to improve the service life and stability of coatings. In addition, it also shows broad application prospects in high-tech fields such as electronic devices, aerospace and automotive industries. In the future, with the development of surface technology, the market application of micro-nano α-Al 2O 3 chromium-free passivation will grow significantly, and the synergy with other functional materials and the development of composite materials will also become the focus of research.
Nano-α-Al 2O 3
随着现代科技的迅速发展,特别是在航空航天、汽车、电子、能源等领域
在众多新型添加剂中,微纳米α-Al2O3以其卓越的物化性质和机械性能成为了表面钝化涂层体系中的一颗新星
早期的无铬钝化工艺主要是通过简单替代含铬化学品来达到钝化效果,但稳定性、耐蚀性和耐候性较差。近年来,随着材料化学和表面工程技术的进步,无铬钝化技术取得了显著突破,发展出了性能更优、应用范围更广的工艺技术,已经逐步应用于航天、汽车、电子等多个领域
目前全球市场上常见的无铬工艺技术,主要有三类:无机工艺、有机工艺、无机/有机复合工艺三大研究方向
金属表面的缓蚀性能一直是防腐研究的重点,钝化涂层作为一种传统和常用的防腐保护措施。环氧树脂是一种常见的有机涂料,有良好的防腐效果、强附着力和降解稳定性,但其致密性不足很难提供长久的防腐蚀保护
有研究表明
但观察谱图,两试样在3440 cm−1处均出现了明显的峰,对应Al2O3粒子表面的羟基,说明改性后的Al2O3表面并没有完全被KH550覆盖,虽说试验研究的效果已经取得了明显的进展,但在改性Al2O3的实验工作中其改性效果并不彻底,后续进一步深入深究改性效果将有望对Al2O3在钝化涂层中的应用效果做出进一步的提升。
Xin等
关于α-Al2O3在环氧树脂涂层中的应用研究实例中,通过对Al2O3进行接枝后引入到环氧树脂涂层改性其应用效果,改性后的环氧涂层在膜层耐蚀性方面均有大幅提升,但接枝的不完全对涂层的改性效果必然会造成影响,依然需要通过后续的深入研究来解决。
近年来纳米氧化铝基涂料与其他氧化物相比,其更易获得、优越的机械性能和摩擦性能,在多种金属及陶瓷材料表面形成结合牢固和致密的防护涂层,同时还具有高硬度高强度、耐腐蚀、耐磨损等优势而受到研究人员的欢迎和重视
Wei等
Wang等
随着科技的发展,工业生产对Al2O3陶瓷材料的性能需求不断提升
李等
烧结温度/℃ |
体积密度/(kg∙L−1) |
径向收缩/% |
抗弯强度/MPa |
1550 |
3.73 |
18.17~18.28 |
343 |
1650 |
3.87 |
18.32~18.41 |
397 |
1700 |
3.82 |
18.25~18.43 |
365 |
也有研究表明
在表面涂层工艺技术中,微纳米α-Al2O3的引入展示了其作为环保、高效添加剂的巨大发展潜力。随着环保法规日益严格,传统铬酸盐钝化技术的局限性逐渐显现,尤其是铬离子的毒性和对生态环境和人体健康的危害,使得无铬钝化涂层技术成为当今金属表面处理领域的研究热点。此背景下,α-Al2O3凭借优异的物理–化学稳定性、高硬度、耐高温及耐腐蚀等特性展现了其极强的性能提升效果。同时,α-Al2O3的引入不仅推动了涂层工艺的创新,也为传统涂层性能的不足提供了有效的补充。此外,随着纳米技术和表面改性技术的不断进步,α-Al2O3的应用前景更加广阔,其与有机物或其他无机材料的复合应用,将进一步提升钝化膜的综合性能,拓展其在高端工业领域,特别是汽车、航空、电子等行业中的应用空间。
*通讯作者。